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Manufacturing

OUR MANUFACTURING FOOTPRINTS
OUR MANUFACTURING FOOTPRINTS

Akola
Gat no. 26, ,
Sarav,
Tq. Barshitakli,
Dist. Akola
  • INTRODUCTION
    The use of manufactured sand as a replacement for river sand is increasing with the ban on sand mining implemented by different states. The other factors are the general decline in the availability of river sand and pressure from active environmental groups to protect the nature.
  • URBAN GROWTH
    The phenomenal rise in the construction activity in the last decade has contributed to the wide gap between the supply and demand of river sand. A lot of damage has been caused to the eco-systems by carrying out dredging operations on the sand beds leading to the depletion of ground water levels in the country.
  • ROLE OF FINE AGGREGATES IN CONCRETE
    It is accepted fact that sand plays a very important role in the production of concrete. The features of workability, strength and durability are directly dependent on the properties of the sand used in the making of concrete.
  • CONCEPT OF MANUFACTURED SAND
    According to industry reports there is a major shift in the mindset of the Construction Industry towards exploring substitutes for river sand. Across the world, there is growing support for manufactured sand usage in the production of concrete. The properties of particle shape, consistent gradation and zero impurities are the reason for the preference by structural consultants and concrete technologists. The imperative need for clean sand, eliminating the constraints of river sand like availability, price fluctuation etc, have made manufactured sand the perfect substitute for river sand.
  • MANUFACTURING PROCESS AND ITS STANDARDS
    The sand is manufactured in a three stage crushing process. The raw material is either granite or basalt rock. The VSI which is also referred as sand making machine is in the Tertiary Stage. The process adopted is similar to the river sand generation by nature. The VSI applies the principle of rock on rock collision at a high velocity shaping the sand particles.
    The plant works on the principle of continuous feed in closed circuit and adopts the technique synonymous and comparable to nature's production of river sand. The complete manufacturing process takes minutes when compared to the nature which happens over millions of years.
Quality Tests Performed
Sieve Analysis
Silt Test
Imapct and Crushing Value Test
Mix Designs for optimum ratio
The Sieve Analysis tests are conducted on RoboSand™ RoboAggregates 20mm and 10mm everyday on samples collected from conveyor belts, stockpiles and loaded trucks.
The following equipment is required and is available at all our plants.
Sieves of different sizes
Sieve Shaker
Oven
Sampling Cones
All our sales officers are also trained to carry out these tests at customer locations.
The Vertical Shaft Impactor applies a similar principle of rock-on-rock collusion for crushing.
The sand is classified into four zones as per IS 383 norms.
Zone I is coarser and becomes finer towards Zone IV.
Process
VSI crushers are the most common solutions to make perfectly shaped manufactured sand and aggregates, also with very abrasive rock as feed material.
At JP silica the process is the precise control of the continuous grading. This process requires deep integration and automation between different crushing and separation stages.
Screens do the work when oversize aggregate fractions exist by returning these fractions back to the crushers. The screening is then followed by the final and most critical stage when controlling the continuous grading. Then the last stage of washing the sand the way nature does it in our washing units brings out the ultimate product.
  • Manufacturing
  • Plant Details

    OUR MANUFACTURING FOOTPRINTS
    OUR MANUFACTURING FOOTPRINTS

    Akola
    Gat no. 26, ,
    Sarav,
    Tq. Barshitakli,
    Dist. Akola
  • Process
    Process
    VSI crushers are the most common solutions to make perfectly shaped manufactured sand and aggregates, also with very abrasive rock as feed material.
    At JP silica the process is the precise control of the continuous grading. This process requires deep integration and automation between different crushing and separation stages.
    Screens do the work when oversize aggregate fractions exist by returning these fractions back to the crushers. The screening is then followed by the final and most critical stage when controlling the continuous grading. Then the last stage of washing the sand the way nature does it in our washing units brings out the ultimate product.
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